Exploring Standard Pallet Types

July 5, 2024
Written by Zach DoRflinger

Exploring Different Types of Pallets

Pallets provide a sturdy foundation for transporting goods efficiently and safely. While most of the attention goes to the products being transported and not the pallets themselves, understanding the different types, sizes, and uses is important. 

From wooden to plastic, metal to cardboard, each type offers distinct advantages and disadvantages depending on the intended use and industry requirements. Exploring different types of pallets is a great way to understand how their sizes, materials, configurations, and other factors impact use. Vital knowledge to consider when choosing the right pallet for your business needs!

Types of Pallets

The primary identifier for a pallet is the material it is made of. There are four broad categories of pallets:

Wooden Pallets

Wooden pallets are the workhorses of the shipping world. They offer a cost-effective solution for transporting goods. Available in various sizes and configurations, wooden pallets are easily customizable to fit specific requirements. 

Meanwhile, heat-treated wood pallets are a popular choice for international shipping due to their compliance with ISPM 15 regulations, which aim to prevent the spread of pests and diseases. Through a controlled heating process, these pallets are rendered free from pests and made suitable for use in global trade, offering a reliable and eco-friendly solution for transporting goods across borders.

Plastic Pallets

Plastic pallets are known for their cleanliness and reusability. While they are more expensive than wooden pallets, if used properly they can offer a longer lifespan and require less maintenance. Additionally, plastic pallets are resistant to moisture, pests, and chemicals, making them ideal for industries with stringent hygiene standards.

Metal Pallets

Metal pallets excel in durability and resistance to weather and pests, making them suitable for outdoor storage and harsh environments. However, they are heavier and more expensive than other types of pallets, which can impact transportation costs. Metal pallets are commonly used in industries requiring heavy-duty handling, such as automotive and manufacturing.

Cardboard Pallets

Cardboard pallets, also known as corrugated pallets, are lightweight and recyclable, making them an eco-friendly option for short-term storage and light loads. However, they are not suitable for heavy items or prolonged use, as they lack the durability of other materials. Cardboard pallets are often used in industries where cost-effectiveness and sustainability are prioritized.

Standard Pallet Sizes and Dimensions

Choosing the right pallet size is crucial for optimizing storage space and ensuring efficient transportation. Standard pallet sizes vary by region and industry, with common dimensions ranging from 48x40 inches in the United States to 1200x1000 millimeters in Europe. 

Factors such as load capacity, storage requirements, and transportation methods should be considered when selecting pallet sizes. Depending on your industry, you may opt for a standard size or request a custom configuration. 

Pallet Construction and Configuration

Pallets are not only diverse in material but also in their construction and configuration. Understanding the different types of pallet configurations can help businesses choose the most suitable option for their specific needs. 

The different constructions and configurations can be more specific than you might think. The configuration impacts things like weight-bearing capability and how the pallets are transported. That’s why it’s so important to understand how pallet configuration works and which industries benefit most from specific options. 

Wood: Block/Deck Board Pallets

Block pallets, as the name suggests, utilize blocks to support the upper deck, usually with twelve columns. These pallets may or may not have a bottom deck, providing high handling efficiency. Block pallets are commonly used in the food and beverage industry due to their sturdiness and reliability in transporting heavy loads, such as bottles and cans. 

Wood: Stringer Pallets

Stringer pallets offer additional support compared to block pallets, with two boards running between the top and bottom deck on two opposite ends. However, they can only be lifted from two open sides. 

Four-way stringer pallets feature notches in the stringers, allowing forklifts to pick them up from any direction. This versatility in handling makes them ideal for use in warehouses and distribution centers where efficiency in loading and unloading operations is crucial.

Because they offer extra support, stringer pallets are commonly used in the automotive industry, where they are often employed to transport car parts efficiently. The presence of four stringers helps distribute the weight of the load evenly across the pallet.

Wood: Double Face Pallets

Double-face pallets feature both a top and bottom deck, providing versatility as either side can be used. These pallets are robust and suitable for heavy-duty tasks, offering flexibility in handling various types of loads such as bricks or cement.

Wood: Double Wing Pallets

In Double-Wing pallets, the top and bottom deck extend beyond the stringers, offering additional surface area. With more of a focus on surface space and less on weight capacity, this configuration is ideal for efficiently transporting a large number of goods, such as clothing apparel in textile industries.

Wood, Plastic, or Metal: Solid Deck Pallets

Solid deck pallets feature a single continuous sheet, typically made of wood, metal, or plastic, with no spacing between boards. They are easy to clean and transport, making them suitable for moving smaller items securely. Solid deck pallets are extensively used in pharmaceutical industries for transporting sensitive medical equipment and supplies.

Plastic and Metal: Roto Molded Pallets

Roto-molded pallets are manufactured using a rotational molding method. They are economical, readily available in standard sizes, and can be reinforced with steel frames to increase their load-bearing capacity. Due to their easy-to-clean nature, they are particularly favored in industries where hygiene is a priority, specifically food or other organic materials.

Plastic: Injection Molded Pallets

Injection-molded pallets are flat pallets available in standard sizes and colors. Designed to lift goods during transportation, they are compatible with forklifts, loaders, or jacks. 

Typically made with High-Density Polyethylene (HDPE), these pallets offer washability, corrosion resistance, recyclability, and durability. These pallets are widely used in retail and distribution centers for transporting goods like electronics and consumer products.

Choosing the Right Pallet Type and Size

Pallets play a crucial role in warehousing and transportation operations. Your unique business needs will determine the right pallet type, size, and loading capacity. While wooden pallets are ubiquitous, plastic pallets offer durability and extensive reusability. So how do you choose?

Ten Key Considerations for Choosing Pallets

  1. Type of Products: The nature of the goods you're transporting is paramount. Consider both weight and type to determine the most suitable pallet material, whether it be wooden, plastic, or metal. For instance, plastic pallets are well-suited for food or beverage items due to their cleanliness and durability.
  1. Packaging Dimensions: Assess the width, height, and volume of your packaging to select a pallet size that accommodates your shipment efficiently.
  1. Frequency of Use: Determine whether your pallet needs are one-time or recurrent. Opting for used or reconditioned pallets may suffice for occasional use, whereas frequent use demands durable, long-lasting materials.
  1. Shipping Destination: For international shipments, ensure compliance with ISPM 15 regulations, which mandate heat treatment or fumigation to prevent the spread of pests and diseases.
  1. Transportation Conditions: Consider the storage and transportation environment, including temperature and moisture levels. Materials like wood or cardboard may be prone to moisture damage, so plastic or heat-treated wood is preferable in such conditions.
  1. Budget: Factor in both initial costs and long-term expenses related to maintenance, repair, or replacement. While minimizing transportation costs is crucial, investing in higher-quality pallets upfront may yield savings over time.
  1. Load Capacity: Assess the weight and dimensions of your goods to select a pallet with an appropriate load capacity, ensuring safe and efficient handling.
  1. Forklift Access: Choose pallet designs that facilitate easy access and handling by your material handling equipment, such as forklifts or pallet jacks, to streamline operations.
  1. Industry Standards and Regulations: Adhere to relevant industry standards and regulations governing pallet use, such as standardized dimensions or hygiene requirements for specific sectors like food and pharmaceuticals.
  1. Environmental Impact: Consider the environmental implications of your pallet choice, including recyclability and the sustainability of materials used. Opting for eco-friendly options can align with corporate sustainability goals and reduce environmental footprint.

Pallets come in a variety of materials and designs, each suited to different industries and applications. From block pallets to stringer pallets, heat-treated pallets to presswood pallets, there's a wide range of options to choose from. Understanding the suitability of each pallet type for specific needs can help businesses optimize their supply chain efficiency and reduce costs.

Exploring Pallets: Major Takeaways

Pallets play a vital role in modern logistics, facilitating the efficient movement of goods from manufacturing facilities to consumers' hands. Understanding the different types of pallets available to your business allows you to make informed decisions to optimize your operations. 

Whether you prioritize cost-effectiveness, durability, or sustainability, there's a pallet solution to meet your specific requirements. Reach out to our team at Pallets of Texas to learn how we can help.

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