How Heavy Is a Pallet With No Load

December 4, 2025
Written by Zach DoRflinger

Pallet weight matters more than most people realize. From shipping costs to warehouse storage, knowing how much an empty pallet weighs can save you time and money. This guide breaks down average weights, what affects them, and how to measure your pallets correctly. Dallas's best pallet suppliers get asked this question all the time, so we're covering everything you need to know. We'll also share some tips for cutting down pallet weight when it makes sense for your operation.

Average Weight of an Empty Pallet

A standard empty wooden pallet weighs about 33 pounds on average. This number shifts depending on the size and how the pallet was built. Hardwood pallets weigh more than softwood ones because the material is denser. The design matters, too; things like how many deck boards are used and whether it's a stringer or block pallet change the total weight. Knowing this baseline helps businesses estimate total shipping volumes and plan warehouse space more accurately.

Factors Influencing Pallet Weight

Several things affect how much a pallet weighs. Wood type is the big one. Oak is heavier than pine, for example. The build style also plays a role; block pallets usually weigh more than stringer pallets because of their structure. Extra features like bottom boards or reinforcements add weight, too. Understanding these factors helps you estimate weights more accurately, which is useful for planning loads and staying within weight limits.

Different Pallet Types and Weights

Different pallet types have different weights based on their materials and design:

  • Wooden pallets: Heavier due to their solid-wood construction, but known for their strength and durability.
  • Plastic pallets: Lighter than wood and resistant to moisture, though weight varies by design.
  • Metal pallets: The heaviest option due to their sturdy metal construction, but they handle the most weight.
  • Paper pallets: The lightest choice and eco-friendly, good for applications where weight is a concern.

Importance of Knowing Pallet Weight

Knowing pallet weight helps with logistics and safe handling across different industries. It tells you the max load capacity for storage, transport, and equipment use. This info helps you avoid exceeding shipping weight limits, which prevents accidents and damaged goods. Accurate weight data also helps calculate shipping costs, load trucks efficiently, and follow weight regulations. When businesses know their pallet weights, operations run more smoothly and safely.

How to Weigh a Pallet Accurately

Use a calibrated industrial scale made for heavy loads to get accurate pallet weights.

  • Clean off any dirt or debris from the pallet before weighing.
  • Center the pallet on the scale platform for a precise reading.
  • Weigh it a few times to make sure the numbers are consistent.
  • Write down the weight right away for future reference.

Following these steps gives you reliable data for inventory, shipping, and storage planning. Accurate weights also help with load optimization and staying compliant with regulations.

Tips for Reducing Pallet Weight

Want to cut shipping costs? Lighter pallets help. One option is switching to plastic or composite wood instead of traditional hardwood; they're still strong but weigh less. Design changes, such as hollow-core construction or strategic cutouts, can reduce weight without compromising durability. Regular upkeep helps, too, removing old labels, nails, and leftover packaging material shaves off extra pounds. These small changes add up, making your logistics more efficient and your shipping bills smaller.

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